How much can the automatic weighing packing line save for you?
The economic benefits of using multihead weigher packing system
One food production manufacturer use weighing and packaging
systems. After that, there are obvious changes in the follow aspects:
| Pictures |  |  |
| Packing | Manual packaging | Use multihead weigher packing machine |
| The average deviation error of each bag | ≤5g | ≤2g |
| Operators | 10 | 3 |
| Hygiene | ★★ | ★★★★★ |
| Energy consumption | ★★ | ★★★★★ |
| Product waste | ★★★★★ | ★★ |
| Package style | Looks relatively ugly, sealing is not strong enough | Beautiful, not easily damaged |
| Production management | Not easy to manage | Easy for Digital Management |
| Production layout | Labor-intensive, complex production environment | Machinery automation, production environment clean and beautiful |
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Target weigh=250g/bags
Accuracy/bag=1.5g
Output=2400 bags/h
Working hours=10h/d
Working days=240 days /yea
Products cost=10 RMB /bag
Save value of each weigher=216000RMB
Accuracy/bag=1.5g
Output=2400 bags/h
Working hours=10h/d
Working days=240 days /yea
Products cost=10 RMB /bag
Save value of each weigher=216000RMB
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Month salary=3000 RMB /person
Month welfare=3000 RMB/person
Working month=12 month/year
Labor cost=39600 RMB
Saving worker quantity=7 workers
Each multihead weigher can cave total value=277200RMB
Month welfare=3000 RMB/person
Working month=12 month/year
Labor cost=39600 RMB
Saving worker quantity=7 workers
Each multihead weigher can cave total value=277200RMB
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Saving cost=0.03RMB/bag
Output=3000bags/h
Working hours=10h/day
Working days=240 days/year
Save packaging material=21600RMB
Output=3000bags/h
Working hours=10h/day
Working days=240 days/year
Save packaging material=21600RMB
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Energy consumption/hour=4kwh/h
Cost of energy consumption=1.5RMB/kwh
Working hours=10h/day
Working day=240days/year
The total value of each weigher=14400RMB
Cost of energy consumption=1.5RMB/kwh
Working hours=10h/day
Working day=240days/year
The total value of each weigher=14400RMB
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Maintenance Costs
Engineer’s Service Costs Less Than This cost actually
The maintenance cost of each weigher about 10 thousands RMB
Engineer’s Service Costs Less Than This cost actually
The maintenance cost of each weigher about 10 thousands RMB
Use Smart Weigh multihead weigher auto weighing and packaging system can save cost 684800 RMB !!