1 Choice of Hercules beam shelf
When selecting and configuring shelves, the warehouse must comprehensively analyze the nature of the inventory goods, unit loading and inventory, as well as the warehouse structure, supporting loading and unloading equipment and other factors.
In addition, the factors to be considered in the selection of shelves are the characteristics of items, accessibility, storage capacity, handling equipment, plant structure, etc. The most important thing is to make an appropriate choice based on the function of the storage area.
2 Installation of Hercules beam shelf
2.1 Shelf installation should be constructed according to the drawings. When there is any inconsistency between the site and the design during construction, it should be proposed in time, and construction can only be carried out after the change is approved.
2.2 Various measuring and testing instruments, instruments, meters and equipment used in the installation shall comply with the provisions of the current national measurement regulations, and the accuracy level shall not be lower than the accuracy level required by the installation.
2.3 Concealed works before shelf installation should be inspected before the project is concealed, and construction can be continued only after being qualified.
2.4 Self-test should be performed during installation.
2.5 In addition to the implementation of this standard, the installation and construction of 2.5 shelves should also comply with the provisions of the current national (industry) standard specifications.
2.6 Installation steps of Hercules beam shelf:
A. Insert the safety pin.
B. Put a washer (block) on the other end of the cross brace and tighten with a wrench.
C. When it is installed to the topmost hole, it means the safety pin hole is facing down.
D. Install all column storage shelves accordingly and tighten all screws with a wrench.
E. Drill a hole at the bottom of the shelf with an impact drill (the drill bit is selected according to the expansion bolts equipped).
F, Stand up a piece of column (foot bottom down), align a cross brace to the screw hole of the column closest to the foot, and the Hegerls beam shelf.
G. According to this, a post is erected to install the other end of the beam, and then all beams are installed according to the actual cargo placement requirements.
H. Align the other end of the diagonal brace with the upper hole of the other column, and then take out one diagonal brace. The Hegerls beam shelf will arrange the shelf neatly.
I, fixed position. According to the drawing or the actual placement requirements, align a diagonal brace to the hole and put it into this column, and snap one end of the beam into the appropriate position of the column piece. The bayonet's bayonet points down and fits into the upright.
3 Acceptance of Hercules beam shelf
3.1 The shelves are neat and unified, stable and complete with accessories.
3.2 Shelf installation must be carried out according to the drawing layout, and the spacing of each layer of beams must be strictly in accordance with the dimensions given in the drawings: the vertical deviation of the shelf pieces is not greater than 10mm; the height deviation of the beams (floors) on the same layer is within 10mm; the deviation of the center distance of the bottom of the adjacent shelf pieces Within 2mm; the misalignment deviation of the same row of shelves in the same row is not more than 5mm.
3.3 The coating on the surface of the shelf is uniform, no damage or peeling of the coating, and no oil stain.
3.4 Rigidity and strength of the shelf conform to the mechanical industry standard GB5223-91
3.5 The shelf welding process is carried out in accordance with national standards. There is no phenomenon of de-soldering and virtual welding. Welding parts need to be manually removed of welding slag and spatter.
4 safe use of Hercules beam shelf
4.1 Anti-overload: The weight of each layer of goods storage should not exceed the maximum load of the shelf design.
4.2 Anti-super high and super wide: the shelf height and width have been restricted, the size of the card board and the goods should be slightly smaller than the clear space 100mm.
4.3 Anti-collision: During operation, the forklift should be handled as lightly as possible; and the anti-collision corners should be installed on the front of the shelf to prevent the shelf from being damaged by the forklift.
4.4 Shelf storage items should be placed on the principle of weight and lightness. The fenced, neatly placed, light-weight items should be placed on the top, and the heavy-weight, large, irregular, and metal items should be placed. Below.
4.5 To prevent the use of non-standard floor boards (cardboards) on the shelves, the Sichuan bottom is the most suitable.
4.6 When there is goods placed on the shelf, the operator should try not to directly enter the bottom of the shelf.
4.7 A protective chain to prevent accidental fall of personnel must be installed on the second-tier shelf platform, and regularly check whether its safety status is good.
4.8 It is forbidden to set up an office area within 2 meters of the area around the shelves.
5 Inspection and maintenance of 5 Hercules beam shelf
5.1 The shelf use department conducts weekly safety inspections on the shelves, fills in the "Shelf Safety Checklist", and checks whether the shelf beams and longitudinal beams are bent or deformed, the shelf is tilted and sinking, and the connectors (bolts) are missing or damaged. If any serious damage or deformation is found, the manufacturer should be notified of repair or replacement in time, and special experiments should be carried out before use.
5.2 scrapped
When the shelf damage is severely repaired and can no longer be used or the shelf is scrapped beyond the prescribed service life, it shall be implemented in accordance with the company’s fixed asset scrapping regulations.
The picture above is the scene where the Hegerls work group is performing every day: the person in charge of each project must report the progress and problems in the work group in time, so that the leader can understand the situation at any time, and timely put forward solutions and implementation.
In an era of change, an enterprise must establish the ability to complete projects efficiently. The level of this ability will determine the degree of profitability of the enterprise, and will also determine the success or failure of the enterprise.
The domestic shelf enterprises have appeared since the 1990s, and they have been quite large. The intensification of market competition and the continuous improvement of customer requirements have gradually increased the survival pressure faced by enterprises. Since its establishment in 1996, Hegerls has more than 20 years now. In the face of the constant reshuffle of the industry and numerous challenges, we are also working hard to adapt and forge ahead! For example, with the increasing scale of single shelf systems, customers will be more cautious when considering shelf suppliers, and pay more attention to enterprise qualification, product quality, management level and ability, brand, etc. With the rapid development of the e-commerce industry in the past two years, such customers have urgent requirements for shelf delivery, often requiring shelf companies to complete a large order within ten days and a half months, which is also a big deal for shelf companies. Challenge.
In addition, due to the continuous increase in the scale, height and automation of the single shelf project, customers have put forward higher requirements for the on-site installation level and management capabilities of the shelf companies. According to reports, at present, in the shelf installation, the different operating conditions on the site make it difficult to achieve the same level of management and control as the factory floor. At the same time, the wide distribution of customers also increases the difficulty of standardizing services for shelf companies. Therefore, the future development of Hegerls will also follow this direction: not only to strengthen shelf design and production process improvement, to continuously improve shelf quality and technical level, but also to do a good job in the overall implementation and management of shelf system projects, especially the real solid stereoscopic warehouse project Among them, the ability of rack installation and site management is a big test!
Hegerls is based on the industry to do fine, strong and specialized, no matter how small the problem must be solved, no matter how obscure the corner should also be paid attention to!